Control Systems & PLCs
Robust process control logic and field device integration designed for continuous manufacturing loops.
- PLC & DCS program design
- Fail-safe logics and interlocks
- HMI and local operator screens
Services | Industrial Automation
Industrial automation engineered for zero-downtime execution
We bridge shop floor OT with enterprise IT. From hardware-level control loops to database-backed operations portals.
Drives & Instrumentation
Precise speed and torque tuning combined with high-speed data acquisition for automated lines.
- VFD startup and tuning
- Labview DAQ systems
- Sensor and actuator calibration
Custom & .NET Software
Native applications and high-frequency middleware to drive testing machines and process historians.
- .NET / C# custom apps
- OPC UA and Modbus protocols
- Edge PC hardware integration
Enterprise & Databases
Bridging plant telemetry to corporate ERP systems with structured relational database backends.
- Enterprise software integrations
- SQL & Postgres data models
- Uptime dashboards and reporting
Core Competencies
Engineering expertise across the entire automation stack
Deep execution capability in hardware, software, and databases to deliver robust plant floor outcomes.
Controls & Instrumentation
PLC Programming
Writing clean, modular, and fully documented Ladder Logic, Structured Text, and Function Block Diagrams. We design and maintain programs for leading platforms including Rockwell Automation (Studio 5000), Siemens (TIA Portal), and Beckhoff (TwinCAT 3).
VFD Programming
Configuring and tuning Variable Frequency Drives (VFDs) for dynamic motor controls, energy optimization, and precise speed/torque profiles. We support EtherNet/IP, Profinet, and Modbus communications.
Distributed Control Systems (DCS)
Engineering continuous process automation systems for large facilities. We design regulatory control loops, safety shutdown strategies, and multi-unit synchronization sequences with built-in hardware redundancy.
Labview Programming
Developing high-performance Virtual Instruments (VIs) for laboratory testing, test benches, and rapid industrial data acquisition (DAQ) workflows with National Instruments hardware.
Software & Integrations
Enterprise Software Solutions
Connecting plant-floor hardware directly to Manufacturing Execution Systems (MES) and Enterprise Resource Planning (ERP) platforms. We automate recipes and job-order scheduling with zero-touch software pipelines.
Custom Software Development
Building bespoke desktop, web, and touch-screen operations portals that give managers and operators deep, intuitive, and immediate control over automated process lines.
.NET / C# Programming
Developing high-speed, multi-threaded Windows/Linux background services and OPC UA/DA clients to log and process high-frequency telemetry from controllers, scales, and vision systems.
SQL & PostgreSQL
Architecting database systems optimized for time-series sensor data, alarm tracking, audit trails, and product genealogy logging. We build robust replication and offline-buffer mechanisms.
Industry 4.0
Smart Factory & Industrial IoT Solutions
Transforming legacy industrial equipment into intelligent, interconnected cyber-physical systems.
Unified Namespace (UNS)
Architecting a single source of truth for plant data using MQTT and Sparkplug B. By organizing industrial telemetry into a unified topic hierarchy, any authorized node can publish or subscribe to real-time shop floor variables.
IIoT & Sensor Integration
Retrofitting legacy machinery with smart vibration, temperature, and current sensors to monitor machine health and calculate Overall Equipment Effectiveness (OEE) in real time.
Predictive Maintenance
Analyzing high-frequency motor and actuator waveforms to predict mechanical and electrical fatigue before failure occurs, shifting maintenance workflows from reactive to proactive.
Industrial Cyber-Security
Securing OT networks based on ISA/IEC 62443 standards. We design segmented Purdue Model architectures with deep packet inspection firewalls and secure remote access gateways.
Cloud & Edge Analytics
Deploying lightweight edge processing nodes to filter high-frequency telemetry at the machine level, transmitting only optimized aggregated insights to secure cloud databases.
Smart OEE Dashboards
Designing web-based dashboards that visualize production output, downtime reasons, scrap counts, and line bottlenecks for operators, plant managers, and executives.
Case Snapshots
Proven floor-to-cloud execution
Real projects where robust control engineering and custom software came together.
Featured build
Labview Testing Rigs (High speed DAQ Solutions)
Problem: High-speed sensor calibration was bottlenecked by manual, low-precision equipment. Solution: Custom Labview DAQ software engineered around National Instruments (NI) and Advantech DAQ cards, backed by a .NET operator GUI.
Impact: Calibration and test cycle reduced to under 4 minutes with high-resolution signal tracking.
NI CardsAdvantech CardsLabview.NET
Featured build
Centralized Reporting (Escorts Kubota)
Problem: Quality reports from independent testing machines were fragmented and stored locally. Solution: Built custom .NET/C# middleware and APIs to aggregate test results into an on-premise centralized server.
Impact: Automated report consolidation with instant visibility and centralized search audits.
Escorts Kubota.NET/C#MSSQLAPIs
Featured build
Historian SQL Middleware
Problem: High-speed PLC telemetry was overwhelming the local SCADA historian. Solution: Developed a custom .NET edge service writing batched, compressed records to a PostgreSQL cluster.
Impact: Zero telemetry loss over 12 months with sub-second dashboard updates.
SQL/Postgres.NET/C#Telemetry
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